Introducing the all new TASKMASTER® TM6500. This unit packs powerful twin shaft grinding performance in compact design. The TM6500 offers excellent grinding performance for protection of pumps, valves, centrifuges and more in sludge and raw sewage applications. Like the larger TM8500, this unit features Cutter Cartridge® Technology for high strength. Other features include small footprint to fit into tight plant locations, a drop-in housing design for easy maintenance, heavy 2” hex shafting and more.

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Titan TM20 Grinder

The Emerald Coast Utilities Authority (ECUA) was having a difficulty with their sewage grinders. They were running four grinders supplied by a well known manufacturer at two of their pump stations, with each station processing approximately 10 mgd. Unfortunately, their first set of grinders turned out to be problematic. They created a lot of down time and generated excessive maintenance costs. ECUA needed a new solution to solve their problems and get their pump stations functioning properly.

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The City of Plymouth processes 150,000 gallons of raw sewage a day. Before 2009, the plant had no headworks installed at all. The raw sewage was being dumped into a pond. Because of this, the plant suffered major ongoing sludge and BOD problems. A city engineer recommended a new system be installed to combat these problems. After doing research, the engineer found a Franklin Miller system that proved a perfect solution.

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Fairfield Wastewater Treatment Plant in Butler County, Ohio was having a lot of trouble with their grinders. The plant serves over 42,500 domestic customers, a number of commercial and industrial institutions as well as Mercy Hospital of Fairfield. They treat about five million gallons of wastewater collected in over 175 miles of sewer pipe each day.

The brand of grinders they were using was extremely costly to maintain. They had two – one in each of their wet wells. Each year, one of the units would come out for a full rebuild due to the cutters’ complete deterioration. This was costing them about $25,000 a year in rebuild costs.

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Taskmaster Titan Cobleskill

The wastewater treatment plant in picturesque Cobleskill, New York, was unable to process the wastewater generated by the town’s 4,678 year- round residents. The buildup of plastics, rags, trash wrappings and other debris was regularly clogging the system, necessitating frequent cleanings.

Cobleskill, New York, settled in 1752, draws tens of thousands of visitors to the Schoharie County Sunshine Fair, held yearly since 1876. Visitors also enjoy fishing and boating on the nearby creeks and reservoirs. But with the influx of all these visitors, more waste is generated.

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Video Case Study: Spiralift® SR Provides Septage Receiving Solution for Willits, California The Willits, California Wastewater Treatment Plant services over 10,000 residents and receives 750 loads of septage each year, but found they had a serious problem. Heavy septage from “honey trucks” was dumped by haulers into its wet well which clogged the plant’s pumps…

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Super Shredder Scotts Valley

The City of Scotts Valley sewage treatment plant was having a very tough and frequent problem with their scum pump. This screw pump would rag up monthly, forcing the operators to take it apart and use large wrenches to manually turn the pump to remove the clogged rags and wipes. This was not a sustainable operating model and it was costing the city a lot of time, manpower and money, not to mention causing a lot of frustration.

“We had rakes on the clairifier for scum, rags and other problematic debris,” said Troy Adams, Wastewater Division Manager in the City of Scotts Valley. “But we still had such a massive problem with pump clogging. Rags kept getting into the screw pump.”

When the pumps ragged up and couldn’t turn, taking them apart was a constant issue. “It was an operator nightmare,” Adams said. “It was at least once a week, and at least a four-hour ordeal. It was happening so often, we just left all the tools and everything needed sitting right next to the pump.”

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When the township of Little Ferry, New Jersey constructed a new bridge, it created a big problem. The bridge, constructed at a traffic circle in town, created changes to the road that left a drainage pond below the water level of the Hackensack River. The problematic effect this had was immediate as local neighborhoods were flooded on a regular basis.

The town knew they had to fix this problem immediately and decided to install pumps to combat the flooding. Because the runoff was stormwater, the problem was compounded by the large solids such as leaves, branches, sticks and other debris that would enter the pumps and clog or even shut them down.

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Due to the waste from the Northeast Correctional Facility, Alliance Water Resources, the wastewater treatment plant in Bowling Green, Missouri, was constantly having problems. The prison, which produces 300,000 gallons of water per day, was creating a deluge of problems for the pump station, including clogged and plugged pumps, excessive power draw and the need for continuous service and ultimate pump replacement. The inmates were flushing paper, jumpsuits, and all manner of debris – pretty much anything they could flush. It was costing the plant a lot of downtime and tons of money. Once the pumps started needing total replacements on a very frequent basis, costing the plant more than $30,000 each year, they knew they needed a solution.

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The Roseland, NJ pump station is one of the largest high-flow stations feeding into the Caldwell Wastewater Treatment Plant. The pump station originally used a trash rack in the channel coming into the station. This arrangement made it necessary for a worker to climb down into the confined space once a day to access and empty the trash rack manually. This was a very time-consuming process and was expensive for the station to keep up with such frequent manual maintenance.

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