Screenings Washer Compactor for Wastewater
The SPIRALIFT SC integrates washing, dewatering, compacting, and transporting screenings in a single unit. Ships complete with hopper, shredder, solenoid valves, spray manifolds, and controller for turnkey installation.
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Integrated Wash, Dewater & Compact
The SPIRALIFT SC integrates four functions in a single unit: washing screenings to remove organic matter, dewatering to reduce moisture, compacting to minimize volume, and transporting the processed screenings for disposal.
This integrated approach reduces screenings weight by 50% or more, dramatically cutting disposal costs and hauling frequency while producing cleaner, drier screenings with significantly less odor.
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Description
The Spiralift SC effectively reduces the volume and weight of screenings by removing organic matter, which results in significant cost savings in disposal and transportation. The system features a robust stainless steel construction, ensuring durability and resistance to corrosion, making it suitable for both municipal and industrial wastewater treatment plants.
Key components of the Spiralift SC include a powerful auger, a perforated washing zone, and a compaction zone. The screenings are conveyed by the auger through the washing zone, where they are thoroughly cleaned and organic matter is removed. The cleaned screenings are then compacted, reducing their volume by up to 50%. The compacted screenings are discharged as a dry, odorless mass, facilitating easy handling and disposal.
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Operation
The operation of the Spiralift SC Screenings Washer Compactor is designed to be efficient, straightforward, and highly effective in managing wastewater screenings. The process begins with the grinding of screenings to ensure optimal size reduction and ease of handling throughout the subsequent steps.
- Grinding: Screenings are first introduced into the unit where they are ground to a manageable size. This grinding step ensures that larger and more fibrous materials are broken down, preventing clogs and facilitating smoother processing.
- Screenings Conveyance: The ground screenings are then transported by a robust and durable auger through the washing zone. The auger is engineered to handle various types of screenings, ensuring consistent movement and preventing clogging.
- Washing Zone: In the washing zone, the screenings are subjected to high-pressure washing to remove organic matter and other contaminants. This step is crucial for reducing the volume and odor of the screenings. The perforated section in this zone allows for the effective separation of organic and inorganic materials.
- Compaction Zone: After washing, the cleaned screenings are moved into the compaction zone. Here, the screenings are compacted by the auger, significantly reducing their volume. The compaction process not only decreases the bulk of the screenings but also ensures they are dry and easy to handle.
- Discharge: The compacted screenings are finally discharged as a dry, odorless mass. This facilitates easy handling and disposal, significantly reducing disposal costs and improving overall efficiency in wastewater management.
Testimonials
What Our Customers Say
"The washer compactor reduced our screenings weight by over 50%, cutting disposal hauling costs in half. ROI was under 18 months."
Plant Manager
Municipal Water Authority
Municipal Wastewater
"Cleaner, drier screenings with much less odor. Our operators and our neighbors both appreciate the difference."
Superintendent
Regional Treatment Facility
Wastewater Treatment
"Franklin Miller's washer compactor integrates seamlessly with our existing screening setup. Installation was quick and startup was smooth."
Project Manager
Consulting Engineers Inc.
Water Engineering
Common Questions
Frequently Asked Questions
1How does the SPIRALIFT SC reduce screenings volume?
The SPIRALIFT SC washes screenings to remove organic matter, then dewaters and compacts the remaining solids. This integrated process significantly reduces volume and weight, cutting disposal hauling costs and dumpster requirements. The system ships complete with hopper, shredder, solenoid valves, spray manifolds, and controller.
2How does the SPIRALIFT SC control odors?
The washing action removes organic matter and fecal content from screenings — the primary sources of odor. The result is cleaner, drier screenings that are easier to handle and produce significantly less odor for operators and neighboring properties.
3Can the SPIRALIFT SC integrate with existing screening equipment?
Yes. The SPIRALIFT SC accepts screenings from bar screens, drum screens, and other screening systems. It processes them through its built-in shredder for uniform particle size, then washes, dewaters, and compacts the screenings before discharging a compacted plug for disposal.
4What is the SPIRALIFT SC constructed from?
The SPIRALIFT SC features robust stainless steel construction for durability and corrosion resistance in wastewater environments. The enclosed design protects internal components and the automated operation minimizes operator involvement.
Talk to a Washer Compactor Expert
No obligation 24hr response
Message Sent!
Thank you! We'll get back to you within 24 hours.
Something went wrong. Please try again or call us at (973) 535-9200.
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