Case study: Optimizing Calcium Phosphate Filter Cake Processing with the DELUMPER Crusher

In a high-capacity industrial setting, the DELUMPER Model DC4856LP crusher has proven to be a game-changer for processing calcium phosphate filter cake.

Calcium phosphate filter cake is a common byproduct in the production of fertilizers and pharmaceuticals. Due to its high density and abrasive nature, processing this material poses significant challenges. Effective handling and reduction are crucial to streamline subsequent processing steps and improve overall efficiency.

Instituting the DELUMPER helped to fully optimize the reduction process and allowed for the proper measures to be taken when handling the byproducts. Because of this, no fertilizer material is compromised, which can happen when this process involves sub-optimal equipment.

The DELUMPER DC4856LP crushers are capable of processing up to one million pounds per hour, and were selected in this application for their robust construction and impressive performance capabilities. Built from carbon steel and powered by (3) 75 HP motors, these machines are designed to handle the demanding conditions of processing abrasive materials.

A standout feature of the DELUMPER DC4856LP is its triple shaft mechanism. This innovative design incorporates heavy sizing teeth that rotate through a sturdy bar cage, ensuring effective crushing and sizing of the material. This unit employed a double tooth design which results in high capacity, and a balanced design for low vibration or noise.  The teeth are made from hardened alloy steel, for durability in abrasive service such as the filter cake. 

One of the key advantages of these crushers is their self-clearing mechanism, which is crucial for preventing blockages and ensuring uninterrupted operation. By automatically clearing any material build-up, the machines minimize downtime and reduce the need for manual intervention, which contributes to a smoother and more efficient operation.

The DELUMPER DC4856LP crusher features a low profile design so it can be easily retrofitted into existing plant locations without requiring extensive modifications.  This proved particularly beneficial in this application.   This seamless integration allowed for a smooth upgrade to the processing line, improving efficiency without the need for major infrastructure changes.

Overall, the implementation of the DELUMPER Model DC4856LP crushers has significantly improved the processing of calcium phosphate filter cake at this plant.