Heavy Duty Plastic Size Reduction Equipment
Industrial Plastic Shredder Machines
Franklin Miller's TASKMASTER plastic shredder machines deliver reliable plastic size reduction for recycling operations, manufacturing facilities, and waste processors. Our twin shaft and quad shaft shredders handle everything from PET bottles and HDPE containers to plastic film, pipe, and rigid molded components.
Engineered and manufactured in the USA since 1918, our heavy duty plastic shredders are built for continuous industrial operation. Whether you need a plastic granulator for production scrap, a plastic waste shredder for post consumer materials, or a high volume plastic recycling system, Franklin Miller has the proven equipment and engineering expertise to match your application.
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Products
Since 1918
Established
Made in USA
Manufacturing
Livingston, NJ
Headquarters
Plastic Shredders Products
TASKMASTER® TM1600 Shredder
Versatile twin-shaft shreds gravity-fed or liquid flow
TASKMASTER® TM2300
Low-speed, high-torque processing of bulky materials
TASKMASTER® QS2400
Quad-shaft shredder with sizing screen output control
TASKMASTER® QS3200
Largest quad-shaft for max-volume industrial shredding
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Why Choose a Franklin Miller Plastic Shredder Machine?
Franklin Miller TASKMASTER plastic shredders combine over a century of size reduction engineering with modern manufacturing precision. Here is what sets our plastic shredder machines apart from the competition:
- Heavy Duty Construction — Built with hardened alloy steel cutters and reinforced drive components, our plastic shredders withstand the most abrasive and demanding materials. Every machine is designed for years of continuous operation with minimal maintenance.
- Precision Plastic Size Reduction — Our shredders produce consistent, uniform output particle sizes. Quad shaft models like the QS2400 and QS3200 feature integrated sizing screens for controlled output, functioning as both a shredder and plastic granulator in a single step.
- Versatile Material Handling — From rigid HDPE and ABS housings to flexible PET film and PP strapping, our plastic shredder machines process the full spectrum of thermoplastics. Twin shaft models like the TM1600 accept gravity fed or conveyor fed input for maximum flexibility.
- Customizable Configurations — Motor sizes, cutter geometries, hopper designs, and discharge configurations are all tailored to your specific plastic type, throughput requirements, and downstream process.
Plastic Types We Shred: HDPE, PET, PVC, and More
Our industrial plastic shredders process virtually every type of thermoplastic and thermoset material found in recycling and manufacturing operations. Here are the most common plastic materials our customers process:
- HDPE (High Density Polyethylene) — Milk jugs, detergent bottles, industrial drums, and HDPE pipe. Our shredders reduce HDPE to uniform flake or chip for pelletizing or direct reuse.
- PET (Polyethylene Terephthalate) — PET bottle shredding is one of our most common applications. The TASKMASTER twin shaft design prevents PET bottles from wrapping around the cutters, a problem that plagues single shaft machines.
- PVC (Polyvinyl Chloride) — Rigid PVC pipe, window profiles, and flexible PVC sheeting. Our heavy duty cutters handle the abrasive fillers and additives common in PVC compounds.
- PP (Polypropylene) — Automotive bumpers, battery cases, woven polypropylene bags, and PP strapping. Our quad shaft shredders with sizing screens produce consistent output from bulky PP parts.
- ABS and Engineering Plastics — Electronic housings, appliance components, and automotive interior trim. These rigid materials require the high torque, low speed operation that TASKMASTER shredders deliver.
- Plastic Film and Flexible Packaging — LDPE stretch wrap, plastic bags, agricultural film, and multi layer packaging. Our twin shaft shredders grip and shear film materials that single shaft grinders cannot.
Not sure which shredder configuration matches your material? Contact our engineering team for a free application review.
Industries and Applications for Plastic Shredders
Franklin Miller plastic shredder machines serve a wide range of industries where reliable plastic size reduction is critical to operations:
- Plastics Recycling (MRFs and PRFs) — Primary and secondary shredding of post consumer and post industrial plastic waste. Our shredders integrate into complete recycling lines alongside wash systems, granulators, and pelletizers.
- Manufacturing Scrap Recovery — Reduce production runners, sprues, off spec parts, and trim scrap on site. Reclaim valuable resin directly at the point of generation rather than paying for scrap hauling.
- PET Bottle Reclamation — Dedicated PET bottle shredder configurations for beverage container recycling facilities processing thousands of bales per day.
- Plastic Pipe and Profile Extrusion — Shred pipe cutoffs, reject profiles, and production startup waste for reprocessing. Our machines handle plastic pipe up to 12 inches in diameter.
- Automotive Plastics — Bumpers, dashboards, light housings, and under hood components. TASKMASTER shredders process mixed automotive plastics with metal fasteners still attached.
- E Waste Plastic Recovery — Liberate and size reduce plastic housings from electronics for downstream sorting and recycling.
- Medical and Pharmaceutical Waste — Compliant destruction of plastic medical devices, packaging, and single use items.
Twin Shaft vs. Quad Shaft Plastic Shredders
Choosing the right shredder configuration depends on your material, throughput requirements, and desired output size. Franklin Miller offers both twin shaft and quad shaft plastic shredders to cover the full range of applications.
Twin Shaft Plastic Shredders (TM Series)
The TASKMASTER TM1600 and TM2300 are low speed, high torque twin shaft shredders designed for primary size reduction of bulky or mixed plastic materials. Twin shaft plastic shredders excel at:
- Shredding large, irregular items like drums, bumpers, and crates
- Processing plastic film and flexible materials that wrap on single shaft machines
- Accepting gravity fed, conveyor fed, or ram fed input
- Producing a coarse output suitable for secondary granulation or direct disposal
Quad Shaft Plastic Shredders (QS Series)
The TASKMASTER QS2400 and QS3200 add a second set of shafts and an integrated sizing screen, combining shredding and granulation in one machine. Quad shaft plastic shredders are ideal for:
- Applications requiring a controlled, uniform output particle size
- Replacing a separate shredder and plastic granulator with a single machine
- High volume plastic recycling operations needing consistent feedstock
- Processing rigid plastics like HDPE, ABS, and PVC where output size matters for downstream equipment
Need help selecting between twin shaft and quad shaft configurations? Our engineers can evaluate your material samples and recommend the optimal machine. Request a consultation.
Plastic Shredder Engineering and Support
Every Franklin Miller plastic shredder machine is backed by the engineering depth and manufacturing capability of a company that has been building size reduction equipment since 1918.
Application Engineering
Our process engineers work directly with you to analyze your plastic material, throughput targets, and downstream requirements. We provide test shredding of sample materials at our Livingston, NJ facility so you can evaluate output quality before committing to a purchase.
Custom Machine Design
When standard configurations do not fit your application, we design and build custom plastic shredder systems. Past custom projects include explosion proof shredders for solvent contaminated plastics, sanitary designs for food grade plastic packaging, and high temperature configurations for processing engineering thermoplastics.
Parts, Service, and Rebuilds
Franklin Miller maintains a full inventory of replacement cutters, seals, bearings, and drive components for all TASKMASTER plastic shredder models. Our service team provides installation supervision, preventive maintenance programs, and complete machine rebuilds to extend equipment life.
Need Help With Your Plastic Shredders Application?
Our engineers have decades of experience solving plastic shredders challenges. Tell us about your process and we'll recommend the best fit.
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Common Questions
Frequently Asked Questions
1What is a plastic shredder machine and how does it work?
A plastic shredder machine is industrial size reduction equipment that uses rotating cutting shafts to break down plastic materials into smaller, more manageable pieces. Franklin Miller TASKMASTER plastic shredders use low speed, high torque counter rotating shafts with interlocking cutters. The plastic material is drawn between the shafts and sheared into pieces. Twin shaft models produce a coarse shred, while quad shaft models add a sizing screen that retains material until it reaches the desired output size, similar to a plastic granulator. This approach is more effective than high speed plastic grinders for processing bulky, mixed, or contaminated plastic waste.
2What types of plastic can an industrial shredder process?
Franklin Miller industrial plastic shredders process virtually all thermoplastic and thermoset materials. Common materials include HDPE containers and drums, PET bottles and packaging, PVC pipe and profiles, PP automotive parts and strapping, ABS electronic housings, LDPE film and bags, polycarbonate sheet, nylon, and fiber reinforced plastics. Our heavy duty TASKMASTER shredders also handle contaminated plastics with metal fasteners, labels, and other non plastic components still attached. Contact us with your specific material for a free application evaluation.
3What is the difference between a plastic shredder and a plastic granulator?
A plastic shredder and a plastic granulator both perform size reduction, but they work differently. Plastic shredders like the TASKMASTER TM Series use low speed, high torque shafts to shear material into coarse pieces, typically 1 to 4 inches. They excel at primary size reduction of bulky or mixed plastic waste. Plastic granulators use high speed open rotors to cut material against fixed bed knives, producing smaller, more uniform granules or flake. Franklin Miller's quad shaft TASKMASTER QS Series combines both functions: the dual shredding stages break down the material while an integrated sizing screen controls the output size, effectively replacing a separate shredder and granulator with one machine.
4What output size do plastic shredder machines produce?
Output size depends on the shredder model and cutter configuration. Franklin Miller twin shaft plastic shredders (TM1600, TM2300) produce a nominal output of 1 to 4 inches, suitable for volume reduction, landfill preparation, or feeding a downstream granulator. Quad shaft models (QS2400, QS3200) include interchangeable sizing screens that control output from approximately 3/8 inch to 2 inches, producing material ready for wash lines, pelletizing, or direct reuse in manufacturing. Our engineering team can recommend the optimal cutter and screen configuration for your target particle size.
5Can Franklin Miller plastic shredders handle plastic film and flexible materials?
Yes. Plastic film shredding is a core strength of the TASKMASTER twin shaft design. The counter rotating shafts grip and pull flexible materials like LDPE stretch wrap, agricultural film, plastic bags, and multi layer packaging, then shear them between the interlocking cutters. This is a significant advantage over single shaft shredders and plastic grinders, which often struggle with film because lightweight flexible plastics ride over the rotor instead of being cut. The TM1600 and TM2300 are both proven in high volume plastic film shredding applications.
6Which TASKMASTER model is best for PET bottle shredding?
For PET bottle shredding, we most commonly recommend the TASKMASTER TM1600 twin shaft shredder or the QS2400 quad shaft shredder. The TM1600 provides high throughput primary shredding of baled or loose PET bottles and is often paired with a downstream wash and granulation line. The QS2400 is ideal when you need a controlled output size in a single pass, as its integrated sizing screen produces uniform PET flake without a separate granulator. Both models feature our CUTTER CARTRIDGE design for fast cutter changes, which is important in PET recycling where cutter wear rates are higher due to label adhesives and contaminants.
7What maintenance is required for an industrial plastic shredder?
Franklin Miller TASKMASTER plastic shredders are designed for minimal maintenance. Routine maintenance includes periodic inspection and replacement of cutting elements, gearbox oil changes, and seal inspections. Our patented CUTTER CARTRIDGE system allows individual cutters to be replaced in minutes without removing the shafts from the machine, significantly reducing downtime compared to conventional plastic shredder designs. Franklin Miller also offers preventive maintenance programs, on site service, and complete machine rebuilds for customers who want to maximize equipment uptime and extend service life.
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